基础信息Product information

产品名称：KEMET镶样机热镶嵌机

产品型号：ECOPRESS 50

更新时间：2024-08-18

产品简介：

KEMET镶样机热镶嵌机ECOPRESS系列是全自动可编程的热镶样机，配有单个或2个制模头，机身有5寸或7寸HMI触摸屏操作面板和电子液压控制。ECOPRESS 50，ECOPRESS 100，ECOPRESS 200

产品特性Product characteristics

   KEMET镶样机热镶嵌机ECOPRESS系列是全自动可编程的热镶样机，配有单个或2个制模头，机身有5寸或7寸HMI触摸屏操作面板和电子液压控制。部件镶样后可快速方便取出。 ECOPRESS镶样机可以兼容预制25-30mm的模块，镶样的模块可方便容易取出。

    KEMET镶样机热镶嵌机系统有三大优点： 可以保护样品边沿个材料完整的表面特点。 可以填充样品细孔 可以改善不规则样品预制，尤其是自动的薄片预制尤为*进 镶样耗材包括了热镶样设备和辅料，镶样设备有数控记录镶样流程.

Hot Mounting Press
After cutting the specimen, the next step is mounting. The aim of mounting is to handle small or odd shaped specimens and to protect fragile materials, thin layers or coating during preparation as well as to provide good edge retention. Mounting produces specimens with uniform size so that it is easier to handle in automatic holders for further preparation steps.

Basically, two methods are available:
Hot Mounting
Cold Mounting
In hot mounting, the specimen is mounted under heat and pressure with a hot mounting press.

Ecopress Hot Mounting Press Catalogue
Cold mounting is preferred for samples which are sensitive to damage from heat and pressure (like coatings, PCB, etc.) Cold mounting resins are easy to use and require mixing which is then poured into a mould and allowed to set.

Ecopress Hot Mounting Press
Automatic Hot Mounting Presses
After cutting the specimen, the next step is mounting. The aim of mounting is to handle small or odd shaped specimens and to protect fragile materials, thin layers or coating during preparation as well as to provide good edge retention. Mounting produces specimens with uniform size so that it is easier to handle in automatic holders for further preparation steps.

In hot mounting, the specimen is mounted under heat and pressure with a hot mounting press.
All ECOPRESS models have electrohydraulic operation which does not require air. The sample is ejected fast and very smoothly. All hydraulic components are housed in a GRP glass reinforced plastic cabinet which is ergonomically designed.

ecopress 200 mounting press
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ECOPRESS 100/200 have preprogrammed moulding sequences built-in (factory set) from which you can choose according to your own applications. You only need to place the sample in the mould, select the program number for your specific application and depress the “Start” button. That’s it! ECOPRESS does the rest for you! After pressing the start key, the fully automatic program sequence is executed with the preselected parameters. The pressure, heating and cooling are automatically controlled and the total cycle time of a complete cool mount takes 8 to 10 minutes. The parameters can be changed and adjusted during the mounting process.

ECOPRESS 100/200 have additional capacity to store up to 99 operator-created programs. User-friendly program data and instructions are displayed on a large touch screen LCD.

ecopress features
Ecopress 100Mould cover Ecopress 100Mould cover Ecopress 200Bayonet mould closure
ECOPRESS 50 is a cost effective automatic digital mounting press with hydraulic pressure (requires no air). It is fully automatic and suitable for all current hot mounting materials used in materialography. User friendly touch - pad controls for mounting parameters provides high productivity with last parameter settings being retained in the memory.

ECOPRESS 50 is an easy to use automatic hot mounting press with one cylinder. It has HMI touch screen controls. Robust bayonet closure allows for quick and safe operation. ECOPRESS offers a wide selection of mould assemblies from 25 to 50mm in diameter.

自动热镶嵌机/ 

      切割样品后，下一步是安装。 安装的目的是处理小或异形的样品，并在制备过程中保护脆弱的材料，薄层或涂层以及提供良好的边缘保留性。 安装产生尺寸均匀的样品，以便在自动保持架中更容易处理进一步的准备步骤。
 
      在热安装中，样品通过热压机安装在加热和压力下。 
      所有ECOPRESS型号都具有不需要空气的电动液压操作。 样品快速，流畅地弹出。 所有液压元件都装在符合人体工程学设计的GRP玻璃钢塑料柜中。
 
镶嵌机
      ECOPRESS 100/200具有内置（工厂设置）的预编程成型顺序，您可以根据自己的应用选择。您只需将样品放在模具中，选择特定应用程序的程序编号，然后按“开始”按钮。而已！ ECOPRESS为您休息！按下开始键后，使用预先选择的参数执行全自动程序。自动控制压力，加热和冷却，*冷却安装的总循环时间为8至10分钟。在安装过程中可以更改和调整参数。

      ECOPRESS 100/200具有额外的容量，可存储多达99个操作员创建的程序。用户友好的程序数据和说明显示在大型触摸屏LCD上。

      ECOPRESS 50是一种具有成本效益的自动数字安装压力机，具有液压（不需要空气）。它是全自动的，适用于所有目前在材料中使用的热固定材料。用户友好的触摸板控件用于安装参数，可提供高生产率，同时zui后参数设置保留在存储器中。
 
      ECOPRESS 50是一种易于使用的自动热压机，带一个气缸。它具有HMI触摸屏控制。坚固的卡口封闭可快速安全的操作。 ECOPRESS提供多种直径为25至50mm的模具组件。
      Ecopress 规格

Cold Mounting Resin Systems
cold mounting
The Kemet range of cold mounting resins include acrylic and epoxy solutions. Cold mounting systems are particularly useful for delicate specimens that will not withstand the heat and pressure from a Hot Mounting Press, and are also a good way of producing high volumes of mounted samples since 1 mix can produce many samples

Type of Resin    Application    Cure Time    Shrinkage    Hardness    Conductivity    Colour    Mix Ratios
KEP Epoxy    General purpose epoxy with very low shrinkage    10h at 25C    Low    75 Shore D    N/A    Clear    2:1 by weight
KEPT Epoxy    Porous materials, coatings and electronic components    10h at 25C    Low    75 Shore D    N/A    Clear    2:1 by weight
Acrylic CLB    Conductive resin by SEM applications    30 mins    Medium    62 Shore D    Good    Black    8:5 by volume
Acrylic VLST    Low shrinkage, general purpose    10 mins    Low    90 Shore D    N/A    Translucent    5:2 by volume
Acrylic VLB    General purpose with fast cure time    10 mins    Low    90 Shore D    N/A    Blue    2:1 by volume
Acrylic VLXB    Ideal for hard materials    15 mins    Very Low    96 Shore D    N/A    Blue    2:1 by volume
Acrylic Yellow    Replication of sample surface    10 mins    N/A    87 Shore D    N/A    Yellow    2:1 by volume
Type    Colour    Shrinkage    Hardening Time    Pack Contents    Code
Acrylic CLB    Black    Low    15 minutes at 20ºC    1kg powder /
1 litre liquid    600714
1kg powder    600715
1kg powder    600716
Acrylic VLST    Translucent    Very low    10 minutes at 20ºC    1kg powder / 500cc liquid    600702
1kg powder    600735
500cc liquid    600736
Acrylic VLB    Blue    Very low    6 minutes at 20ºC    1kg powder / 500cc liquid    600703
1kg powder    600737
500cc liquid    600738
Acrylic VLXB    Blue    Very low    8 minutes at 20ºC    1kg powder / 500cc liquid    600704
1kg powder    600739
500cc liquid    600740
Acrylic Yellow    Yellow    –    8 minutes at 20ºC    1kg powder / 500cc liquid    600699
1kg powder    600741
500cc liquid    600742
KEPKit    Transparent    Very low    10 hours at 25ºC    1kg resin with 500g hardener    600410
KEPT Kit    Transparent    Very low    12 hours at 25ºC    1kg resin with 500g hardener    600411